QS-1200B Self-Positioning High-Level Palletizing System

Highlight 1: Proprietary self-generating hole technology, compatible with all brick types for efficient palletizing

Technical principle: Integrates laser sensing + intelligent sensors, using PLC + touch screen to precisely identify brick types and pallet positions. Built-in fork-hole positioning algorithm enables simultaneous separation of bricks and pallets, block arrangement, and automatic reservation of forklift holes. Employs a gantry-style high-position structure, paired with independent electro-pneumatic-hydraulic control circuits, ensuring interference-free operation and more orderly cross-palletizing.

Performance specifications: Palletizing height up to 1400mm, approximately 13–15 seconds per layer; single stack dimensions 1000×1000×1400mm. For standard solid bricks (240×115×50mm), each stack contains 880 bricks (76 bricks per layer); for bread bricks (200×100×60mm), each stack holds 960 bricks (50 bricks per layer). Eight-hour output is about 150,000 bricks.

Addressing pain points: Low efficiency of manual palletizing, non-standard hole positions leading to forklift damage, cumbersome changeover between multiple brick types, and unstable stacking prone to collapse.

User value: Efficiency improved by more than threefold, reducing the need for 8–10 palletizing workers per shift, cutting labor costs by over 80%; precise hole alignment ensures smooth forklift operations, reduces brick breakage rates, and enhances warehousing and transportation efficiency.

Highlight 2: High-position unmanned intelligent control, low-maintenance and easy to operate

Technical principle: Uses PLC + touch screen as the main controller, equipped with a self-diagnostic system that automatically shuts down in case of malfunction and accurately locates the fault. Features remote control + cloud data platform, supporting manufacturer remote debugging and troubleshooting. Each node of the equipment has preset buffer positions, minimizing empty travel time for forklifts.

Performance data: Total power consumption 35kW, equipment weight 18 tons, footprint approximately 17m × 19m. Supports one-touch start/stop and quick parameter switching; non-professionals can operate independently after just one day of training.

Addressing pain points: Traditional palletizers rely on specialized maintenance personnel, are difficult to troubleshoot, complex to operate, and suffer long downtime.

User value: Downtime reduced by 60%, maintenance manpower cut by two people; remote operation lowers after-sales response costs, ensuring continuous and stable equipment performance.

Highlight 3: Electro-pneumatic-hydraulic coordinated control, precise motion, low noise, energy-efficient

Technical principle: Adopts separate electro-pneumatic-hydraulic control systems, operating independently without mutual interference. Utilizes servo valve groups and closed-loop feedback to achieve millimeter-level positioning accuracy. Optimized hydraulic circuits and mechanical structures reduce operational noise and energy loss.

Performance data: Operating noise ≤75dB, energy consumption per brick palletized reduced by 25% compared to similar equipment; changeover time ≤30 minutes, seamlessly adapting to different brick types and brands of brick-making machines.

Addressing pain points: High equipment noise, excessive energy consumption, difficulty adapting across machine models, and low changeover efficiency.

User value: Energy costs reduced by over 25%, meeting environmental emission standards; full-model compatibility minimizes redundant equipment purchases, boosting changeover efficiency fivefold and satisfying diverse market demands for various brick types.

Highlight 4: Patented integrated line adaptation design, independently deployable or flexibly connected in series

Technical principle: Modular structural design allows independent deployment at curing yards or connection to production lines for online palletizing. Comes with auxiliary machines such as board feeders, lifters, turners, and drop-off devices, forming a complete palletizing process. Holds proprietary intellectual property patents, with core structure and control algorithms fully controllable.

Performance data: Supports combining two boards into one stack, achieving seamless matching between overall line output efficiency and brick-making machine capacity. Selected as Fujian Province's first major technical equipment set and verified by authoritative institutions.

Addressing pain points: Poor compatibility between traditional palletizers and existing production lines, high deployment costs, and inability to flexibly adjust layouts.

User value: Deployment costs reduced by 30%, offering both standalone and series-connected dual-mode adaptability to meet diverse production needs; modular design facilitates future upgrades and expansions, extending equipment lifespan.