QS-1000G-A Fixed Palletizer

This machine is suitable for stacking dry products on simple block production lines and belongs to the fixed-site stacking category. The machine is installed inside a factory building and operates with PLC + touch-screen intelligent control, featuring separate dual hydraulic control circuits that ensure actions do not interfere with each other. Simultaneous operation of the brick clamp and pallet clamp significantly boosts efficiency.

Additionally, this machine can handle products produced on pallets; after combining them into near-square shapes, it separates the bricks from the pallets and stacks them neatly. Once stacked, a forklift can transport the entire stack to the curing yard. It can also work in conjunction with a forklift’s clamp to achieve pallet-free stacking and directly load bricks onto trucks, greatly reducing labor costs.

The entire system requires only one operator, with a daily output of approximately 1,700 pallets.

Selling Points:

• Fixed-frame design with high structural rigidity, ensuring smooth operation, minimal vibration, and long service life.
• Moderate automation level, affordable pricing, and excellent cost-effectiveness.
• Automatic separation of bricks and pallets, stable clamping, and neat, secure stacking.
• Simple, easy-to-understand control system with low operational barriers—ordinary workers can quickly master it.
• Convenient installation, compact footprint, and direct compatibility with existing simple production lines.
• Low failure rate, straightforward maintenance, and low ongoing operating costs.

Target Customer Groups:

• Small and medium-sized block and brick factories with moderate production capacity, seeking stability and practicality within a reasonable budget.
• Building material manufacturers with fixed factory premises, suitable for installing stationary equipment.
• Producers who do not require complex, multifunctional stacking systems but simply need automated rear-end stacking solutions.
• Small-scale eco-friendly brick-making plants using solid waste and individual brick-making businesses looking to upgrade their basic automation.
• Customers who prioritize durable, easy-to-maintain equipment with quick returns, rather than cutting-edge features.

Application Scenarios:

• Stacking finished products on small and medium-sized concrete block, hollow brick, and standard brick production lines.
• Brick factories with limited space and fixed installations.
• Manufacturers with moderate budgets who need reliable automated stacking and value practicality.
• Small enterprises producing bricks from recycled solid waste or fly ash.
• Older semi-automatic brick plants undergoing fixed-installation automation upgrades.
• Addressing Key Pain Points:
• High labor intensity, difficulty recruiting workers, and persistently high labor costs associated with manual stacking.
• Manual stacking often results in loose, disorganized piles, frequent collapse, and high breakage rates of finished bricks.
• High-end stacking equipment involves substantial upfront investment, which small and medium-sized manufacturers may find financially prohibitive.
• Conventional equipment tends to be complex, difficult to operate, and costly to maintain over time.
• Low efficiency in rear-end stacking processes leads to product accumulation, negatively impacting overall line productivity.

Value Delivered to Customers:

• Replaces 4–5 manual stackers, reducing labor costs by more than 60%.
• Ensures stable stacking operations, lowering the breakage rate of finished products from 4–5% (manual) to below 1%.
• Simple equipment design reduces maintenance costs by 40%, while achieving an equipment utilization rate exceeding 92%.
• Quick adjustment of brick-type parameters and short changeover times, making it well-suited for multi-variety, small-batch production.
• Low equipment investment.