QS-1000G-A Fixed Palletizer

Product Overview

This machine is designed for stacking dry products on simple block production lines and belongs to the category of stationary, site-based stacking. The machine is fixed inside the factory building and operates under intelligent control via PLC and a touch screen. It features separate dual hydraulic control circuits that do not interfere with each other, allowing the brick clamp and the board clamp to work simultaneously, greatly improving operational efficiency.

This machine can be used to separate bricks from boards after they have been combined on pallets, producing nearly square-shaped stacks. Once stacked, the entire pallet can be transported to the curing yard by forklift. Alternatively, it can be paired with a forklift’s clamp to achieve pallet-free stacking and directly load bricks onto trucks, significantly reducing labor costs.

The entire system requires only one operator and can handle approximately 1,700 pallets per day.

Selling Points:

Stationary body design with high structural rigidity, ensuring smooth operation, minimal vibration, and long service life.

Moderate level of automation, affordable price, and excellent cost-effectiveness.

Automatic separation of bricks and boards, stable clamping, and neat, secure stacking.

Simple, easy-to-understand control system with low operating requirements—ordinary workers can quickly master its use.

Convenient installation, compact footprint, and direct compatibility with existing simple production lines.

Low failure rate, straightforward maintenance, and low ongoing operating costs.

Target Customer Groups:

Small and medium-sized block and brick factories with moderate production capacity, seeking stability and practicality within a reasonable budget.

Construction material manufacturers with fixed factory premises suitable for installing stationary equipment.

Producers who do not require complex, multi-functional stacking systems but simply need an automated solution for their back-end stacking needs.

Small-scale eco-friendly brick-making plants using solid waste, as well as individual brick businesses looking to upgrade their basic automation capabilities.

Customers who prioritize durable, easy-to-maintain equipment with quick returns on investment rather than cutting-edge features.

Application Scenarios:

Stacking finished products on small and medium-sized concrete block, hollow brick, and standard brick production lines.

Brick factories with limited space and fixed installations.

Manufacturers with moderate budgets who seek reliable automated stacking solutions and value practicality.

Small enterprises engaged in resource recycling through brick production or fly ash block manufacturing.

Older semi-automatic brick factories undergoing fixed-installation automation upgrades.

Addressing Key Pain Points:

Manual stacking involves heavy labor, difficulty in recruiting workers, and persistently high labor costs.

Hand-stacked bricks often appear disorganized and loose, leading to unstable piles and higher breakage rates during handling.

High-end stacking equipment comes at a steep price, which many small and medium-sized manufacturers cannot afford.

Conventional equipment tends to be complex in structure, difficult to operate, and costly to maintain over time.

Back-end stacking processes are inefficient, resulting in piled-up output that hampers overall line productivity.

Value Delivered to Customers:

Replaces 4–5 manual stackers, reducing labor costs by more than 60%.

Ensures stable stacking operations, lowering product breakage rates from the typical 4–5% associated with manual methods to below 1%.

Simplified equipment design reduces maintenance costs by 40%, while maintaining an equipment utilization rate above 92%.

Quick adjustment of brick-type parameters and short changeover times make it suitable for producing multiple varieties in small batches.

Low initial investment required.

Frequently Asked Questions (FAQ):

Q1: What types of production lines is this stacking machine compatible with?

A: Specifically designed for simple dry-product block production lines, suitable for concrete standard bricks, hollow bricks, and block production. Ideal for stacking brick blanks that approximate a square shape after pallet forming.

Q2: Can the equipment perform pallet-free stacking?

A: Supports conventional pallet-based stacking; when paired with a forklift’s clamp, it can also achieve pallet-free stacking, enabling direct loading of bricks onto trucks and eliminating pallet costs.

Q3: Is the equipment difficult to operate? Do I need a skilled technician?

A: Equipped with PLC and a touch-screen interface for intelligent control, featuring a simple, intuitive user experience. Ordinary workers can easily learn to operate it after brief training—no specialized technicians required.

Q4: What is the daily production capacity of the equipment?

A: Under stable operating conditions, the machine can stack up to 1,700 pallets per day, fully meeting the production demands of small and medium-sized lines.

Q5: Compared to high-end stacking machines, what advantages does this equipment offer?

A: Lower cost, exceptional cost-effectiveness, compact footprint, convenient installation, straightforward maintenance, targeted solutions addressing the essential stacking needs of small and medium-sized factories without unnecessary features, and faster return on investment.