QSMT Series (No-Plank) Automatic Block Molding Machine for Wet Blanket Palletizing

The QSMT series (tray-free) wet-batch palletizing automatic block molding machine adopts a self-developed, integrated brick-making and palletizing system that operates with high efficiency.

It is equipped with advanced electrical, pneumatic, and hydraulic control systems.

• An AI intelligent program enables multi-dimensional automatic judgment.
• A smart human-machine interaction system provides bionic adaptive dynamic pressure adjustment.
• Real-time monitoring of operating status, automatic fault diagnosis, automatic shutdown, and display of solutions.
• A Japanese-imported hydraulic multi-way vector control system.

High efficiency and stability, precise control, high-density rapid molding, and powerful performance.

• One brick machine per pallet, bricks are palletized immediately upon exiting, achieving high efficiency and energy savings. Quick loading and unloading saves labor, money, and worry.

It is suitable for producing standard solid bricks, porous bricks, and other small-sized non-fired blocks.

Selling Points:

• A revolutionary tray-free design that completely eliminates reliance on pallets.
• Integrated wet-batch automatic palletizing achieves full-process unmanned operation.
• Combined vibration and pressing molding delivers stable quality far surpassing traditional equipment.
• Strong adaptability to solid waste, highlighting policy benefits.
• Compact structure with minimal footprint, suitable for upgrading both new and existing plants.
• Energy-saving, low-noise, and environmentally friendly.
• Multi-purpose versatility allows flexible production line reconfiguration, effectively responding to market changes.

Target Customer Groups:

• Large-scale brick manufacturing enterprises (key needs: tray-free, labor-saving, efficiency improvement).
• Enterprises engaged in solid waste resource utilization (key needs: solid waste compatibility, environmental compliance, policy adaptation).
• Users of traditional pallet-based brick machines (key needs: eliminating pallets, reducing labor, renovating facilities).
• New brick manufacturing companies and rural/township building material factories (key needs: saving space, reducing labor, easy maintenance).

Application Scenarios: Suitable for various large, medium, and small-scale brick manufacturing plants, capable of producing multiple types of blocks for civil construction, municipal projects, landscaping, and other applications. With its tray-free design, automatic palletizing, and fully automated processes, it boosts efficiency, cuts costs, and meets the demands of large-volume project orders.

Addressing Pain Points:

• Resolves the core pain points of traditional pallet-based brick machines—high pallet costs, significant wear and tear, and cumbersome management.
• Addresses the labor-related challenges of wet-batch operations—dependence on manual brick handling and stacking, high labor intensity, and difficulty recruiting workers.
• Overcomes the efficiency issues of conventional equipment—long production cycles, large footprints, numerous machines, and frequent breakdowns.
• Solves the adaptation challenges associated with solid waste raw materials—difficulty in forming blocks, tendency toward looseness, and low utilization rates.
• Meets compliance requirements by addressing the noise, dust, and environmental non-compliance issues of older equipment.
• Alleviates labor dependency, recruitment difficulties, and high labor intensity.
• Facilitates upgrades for aging plants—limited space, difficult renovations, long construction periods, and substantial investment.
• Reduces operational risks stemming from product monotony, limited order acceptance, and weak risk resilience.

Value Delivered to Customers:

1. Significant cost reduction: The tray-free design eliminates all pallet-related expenses (saving 100,000–200,000 yuan annually); replaces 8–12 workers, cutting labor costs by 400,000–600,000 yuan per year; reduces raw material costs by 25%–45%, energy consumption by 20%–30%, and maintenance expenses by over 40%.

2. Enhanced production efficiency: Enables 24-hour unattended continuous production, increasing capacity by 30%–50% compared to traditional equipment (producing 8,000–24,000 standard bricks daily), with an operational rate exceeding 95% and annual downtime losses reduced by 80,000–150,000 yuan.

3. Improved product quality: Combined vibration and pressing molding ensures a breakage rate of ≤0.5% and a pass rate of ≥99%; compressive strength reaches MU12–MU25, enabling participation in high-end projects, raising product prices by 10%–18%, and increasing annual revenue by 200,000–400,000 yuan.

4. Simplified operations management: Fully automated processes allow ordinary workers to master the system within one day, eliminating the need for specialized technicians; replacing 8–12 workers resolves recruitment and retention challenges, saving 50,000–80,000 yuan annually in management costs.

5. Increased site utilization: Compact design reduces land use by over 30%, shortens the overall production line length by 40%, and eliminates the need for pallet storage space, saving 50,000–120,000 yuan annually in factory rent or expansion costs, making it ideal for tight spaces.

6. Realization of policy benefits: Achieves a solid waste utilization rate of ≥85%, complies with environmental standards, and qualifies for solid waste resource utilization subsidies (50,000–150,000 yuan annually), while avoiding environmental rectification and fines (saving 50,000–100,000 yuan annually).

7. Strengthened risk resilience: Rapid mold changes enable production of more than eight types of blocks, allowing swift response to market shifts and expanding order acceptance, reducing annual order loss by 100,000–200,000 yuan and lowering business risks.

8. Attractive return on investment: Payback period of only 2–3 years (QSMT6/8 around 2–2.5 years, QSMT10/12 about 2.5–3 years); equipment lifespan of 10–12 years, offering outstanding long-term value, with annual additional output value of 800,000–1.8 million yuan.

QSMT500 Production Capacity Table

QSMT1000 Production Capacity Table

Note: The above production figures are theoretical calculations; actual output may vary due to factors such as molding cycle, raw material ratios, and product type.