Detailed Description: The QSD intelligent belt-frame curing fully automatic production line is composed of components such as the batching and mixing system, pre-forming system, belt-frame curing system, brick-sorting and stacking system, and automatic packaging system. Compared with similar equipment from abroad, it features more comprehensive equipment, a more rational layout, a smoother process flow, a higher degree of automation, and lower acquisition costs.
This production line is an intelligent, fully automatic belt-frame curing line. Its unique equipment configuration allows seamless integration and compatibility with brick-making mainframes from any domestic or international manufacturer. Customized equipment configurations can be tailored to suit specific site conditions, different brick-making mainframes, and various product types.
In this production line, wet bricks formed in the pre-forming stage are lifted by a lifting platform and placed on metal frames, with each layer of brick panels separated from the others. Once filled, the entire metal frame can be transferred to the curing area using a forklift. Alternatively, it can be paired with a new-energy smart mother–child vehicle to transport the frames into the curing kiln for curing.
The transfer vehicles in this production line are powered by new-energy lithium batteries and driven by electric motors. The entire production process integrates optics, mechanics, electricity, and hydraulics, all controlled by a microcomputer. A self-built 485 wireless network connects all components, enabling real-time remote monitoring of equipment operation and troubleshooting, thus alleviating users’ concerns about after-sales maintenance and debugging.
| Serial No. | Name | Component Description |
|---|---|---|
| 1 | Lifting Platform | Connects to the brick-making mainframe, lifting and transporting the produced pallet bricks layer by layer to the curing metal frames. |
| 2 | Lowering Platform | Connects to the pushing machine, removing cured pallet bricks layer by layer from the curing metal frames and placing them onto the pushing machine. |
| 3 | Heavy Pallet Conveyor | Installed in front of the lifting platform, used to move heavy pallet frames carrying bricks. |
| 4 | Empty Pallet Conveyor | Connects the left and right heavy pallet conveyors, moving empty pallet frames back to the lifting platform for reuse. |
| 5 | Transport Vehicle | Powered by new-energy lithium batteries and operated wirelessly, used to deliver wet brick frames to the curing kiln while transporting cured dry brick frames to the lowering platform for unstacking and palletizing. |
| 6 | Shuttle Mother Vehicle | Used to precisely shuttle the transport vehicles to designated positions. |
| 7 | Smart Charging Station | Specifically designed for new-energy lithium batteries, used to charge the transport vehicles. |
| 8 | Automatic Control System | Utilizes PLC plus touch screen, combined with multiple sensors, to automatically operate the entire production line. Equipped with a wireless internet-based remote control system. |
| 9 | Automatic Palletizing System | Depending on the type of brick-making machine and customer requirements, it can be paired with any model of our company’s automatic palletizing system. |
Selling Points:
Target Customer Group: Medium- to large-scale brick factories, newly built smart building-material bases, traditional brick factories undergoing upgrades—companies seeking efficient curing and automated production.
Application Scenarios: Suitable for fully automated brick factory curing lines, three-dimensional warehouse-style curing, and large-scale production of high-standard building materials.
Addressing Pain Points:
Value delivered to customers: 80% reduction in labor, 50% reduction in land use, improved quality and efficiency, shorter curing cycles, more stable finished products—making production more efficient, worry-free, and profitable.
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