QSDJ Intelligent Belt-Frame Curing Fully Automatic Production Line

QSDJ Intelligent Belt-Frame Curing Fully Automatic Production Line

QSDJ intelligent rack-supported curing fully automatic production line

Fully automatic brick-making production line

Product Details

Detailed Description: The QSD intelligent belt-frame curing fully automatic production line is composed of integrated systems, including the batching and mixing system, pre-forming system, belt-frame curing system, brick-sorting and stacking system, and automatic packaging system. Compared with similar foreign equipment, it features more comprehensive configurations, a more rational layout, smoother process flow, higher automation, and lower acquisition costs.

This production line is an intelligent, fully automatic belt-frame curing line. Its unique equipment configuration allows seamless integration and compatibility with brick-making mainframes from any domestic or international manufacturer. Customized equipment configurations can be tailored to suit different site conditions, various brick-making mainframes, and diverse product types.

In this production line, wet bricks formed in the pre-forming stage are lifted by a lifting platform and placed on metal frames, with each layer of brick slabs separated from the others. Once filled, the entire metal frame can be moved to the curing area using a forklift. Alternatively, it can be paired with a new-energy smart mother–child transport vehicle to transfer the frames into the curing kiln for curing.

The transport vehicles used in this production line are powered by new-energy lithium batteries and operate under integrated optical, mechanical, electrical, and hydraulic microcomputer control. They feature a self-organized 485 wireless network, connecting all components through the network system. Equipped with cloud connectivity, they enable remote real-time monitoring of equipment operation and troubleshooting, alleviating users’ concerns about after-sales maintenance and debugging.

Serial Number	Name	Description of Component
1	Lifting Platform	Connects to the brick-making mainframe, lifting and transporting the produced pallet bricks layer by layer to the curing metal frame.
2	Lowering Platform	Connects to the pushing machine, removing cured pallet bricks layer by layer from the curing metal frame and placing them onto the pushing machine.
3	Heavy Pallet Conveyor	Installed in front of the lifting platform, used to move heavy pallet frames carrying bricks.
4	Empty Pallet Conveyor	Connects the left and right heavy pallet conveyors, moving empty pallet frames back to the lifting platform for reuse.
5	Transport Vehicle	Powered by new-energy lithium batteries and controlled wirelessly, used to deliver wet brick frames to the curing kiln while transporting cured dry brick frames to the lowering platform for unstacking and palletizing.
6	Shuttle Mother Vehicle	Used to precisely shuttle the transport vehicles to designated positions.
7	Smart Charging Station	Specifically designed for new-energy lithium batteries, used to charge the transport vehicles.
8	Automatic Control System	Utilizes PLC plus touch screen, combined with multiple sensors, to automatically operate the entire production line. It also features a wireless internet-based remote control system.
9	Automatic Palletizing System	Depending on the type of brick-making machine and customer requirements, it can be paired with any model of our company’s automatic palletizing system.

Selling Points:

Intelligent unmanned handling: automatic transportation, automatic entry and exit from the curing kiln, minimal staffing, stable operation.

Three-dimensional curing saves space: doubles space utilization, significantly reduces land occupation.

Precise temperature control improves quality: closed-loop temperature and humidity control ensures high strength and crack-free finished products.

High efficiency and continuous large-scale production: smooth processes, shorter cycles, suitable for continuous mass production.

Target Customers: medium and large brick factories, newly built smart building-material bases, traditional brick factories undergoing upgrades—companies seeking efficient curing and automated production.

Application Scenarios: suitable for fully automated brick factory curing lines, three-dimensional warehouse-style curing, and large-scale production of high-standard building materials.

Addressing Pain Points:

Low efficiency, high cost, and significant safety risks associated with manual transportation.

Large footprint, low space utilization, and difficulty expanding capacity in flat curing.

Uncontrollable temperature and humidity, long curing cycles, and unstable strength.

Discontinuous processes, easy breakage, low pass rates, and limited production capacity.

Value Delivered to Customers: 80% labor savings, 50% land savings, improved quality and efficiency, shorter curing cycles, more stable finished products—making production more efficient, worry-free, and profitable.

Frequently Asked Questions (FAQ)

Q1: Can this production line interface with brick-making mainframes from other brands?

A: Extremely compatible—it seamlessly integrates with brick-making mainframes from any domestic or international manufacturer, and is adaptable to both new and existing equipment upgrades.

Q2: Does the equipment support customized solutions based on plant site conditions?

A: Yes, personalized customization is available. Based on the customer’s plant location, site size, brick types produced, and existing equipment configurations, we can exclusively tailor a dedicated full-line solution.

Q3: What two operational modes are available for curing?

A: After forming wet bricks, they can either be transported via forklift to the curing area, or automatically transferred to the curing kiln using a new-energy mother–child transport vehicle; these two modes can be flexibly switched.

Q4: Does the equipment support remote monitoring and fault maintenance?

A: Equipped with a 485 wireless network and a cloud monitoring system, it enables remote real-time viewing of equipment operating status, parameter adjustments, and troubleshooting, making overseas after-sales maintenance convenient.

Q5: What is the level of automation across the entire line, and how much manpower is required?

A: The entire process operates without human intervention, requiring only a small number of staff for supervision, saving 80% of labor in curing operations and significantly reducing workforce pressure.