The Qisheng intelligent maintenance production line for mother-and-child carts is an upgraded, fully automated smart maintenance system based on the traditional chain-type shuttle cart production line. It boasts multiple national patents and can seamlessly switch between single- and multi-layer maintenance modes, maximizing the efficient use of maintenance space. It is a core piece of equipment for achieving unmanned, intelligent production in the brick-making industry.
This system employs a dual-power drive scheme: under the rail-based power supply mode, 380V AC is converted into 36V safe DC via a specially designed transformer, providing a stable and secure power source for equipment operation; in lithium-battery-powered mode, a 36V battery pack supplies power to the child carts, paired with a BMS battery management system that enables automatic charging and safety protection, ensuring full controllability throughout the entire operation. Each child cart is equipped with an encoder that accurately calculates travel distance in real time, achieving millimeter-level positioning precision. One mother cart can be matched with multiple child carts, communicating via networked signals to enable cluster scheduling and coordinated operations, guaranteeing precise positioning at each maintenance station and stable transfer of brick stacks.
The entire system is fully automatically controlled by a PLC and touch screen, allowing real-time monitoring of equipment operating status. Combined with light sensors and intelligent sensors, it achieves unmanned, automated operation. In case of a fault, the system automatically shuts down, issues an alarm, and displays the fault location, eliminating the need for on-site troubleshooting by specialized technicians. Paired with a remote control system and cloud-based data transmission, managers can monitor the entire production line’s operating status from their offices, enabling remote operation and maintenance as well as fault handling, significantly reducing reliance on manual labor and lowering operational costs.
This production line is compatible with any model of block-forming machine, enabling seamless integration between new and existing equipment, and can also be customized according to customer site conditions and production capacity requirements. After adopting this fully automated production line, only 3–4 workers are needed to complete all production tasks. Compared to traditional maintenance lines, it not only greatly improves work efficiency but also significantly reduces worker fatigue and labor costs, making it the preferred solution for large-scale brick manufacturers seeking to upgrade capacity and achieve intelligent transformation.
| No. | Name | Component Description |
|---|---|---|
| 1 | Brick Stack Conveyor | Installed in front of the transcode stacker and stacking lift platform, used to hold brick stacks transported by child carts |
| 2 | Transport Child Cart | Powered by DC and controlled wirelessly, used to transport brick stacks to designated locations |
| 3 | Shuttle Mother Cart | Used to precisely shuttle transport child carts to designated positions |
| 4 | Rail Insulation Adjustment Bracket | Specifically designed for rail-based power supply, used to insulate the rails from the ground and adjust rail height |
| 5 | Smart Charging Station | Dedicated to charging new-energy batteries, used to charge transport carts |
| 6 | Automatic Control System | Utilizes PLC and touch screen, working in conjunction with various sensors to automate the entire production line, complemented by a wireless internet-based remote control system |
| 7 | Automatic Stacking System | Can be paired with any model of automatic stacking system depending on the machine type and customer needs |
| 8 | Return Board System | Used to convey empty pallets to the automatic loading machine |
| Feature | Description |
|---|---|
| Dual-Power Drive | Offers two power supply modes—rail-based power or lithium-battery power—compatible with different plant power conditions, ensuring safety and stability |
| Cluster Scheduling | One mother cart can coordinate with multiple child carts to efficiently complete brick stack transportation tasks |
| Precise Positioning | Encoders plus networked communication enable millimeter-level positioning, ensuring error-free brick stack transfer |
| Intelligent Maintenance | PLC fully automatic control combined with remote monitoring and automatic fault alarms enables unmanned operation |
| Space Utilization | Supports both single- and multi-layer maintenance, maximizing the use of kiln space and improving site utilization |
| Flexible Adaptation | Seamlessly integrates with any model of block-forming machine or stacking system, supporting upgrades of both new and old lines |
Note: The above configurations and features represent the standard solution; they can be individually customized according to the customer’s brick specifications, site conditions, and production capacity requirements.
Home
Tel Consultation
TOP