QSGW Intelligent High-Position Fully Automatic Production Line

Detailed Description:

The QSGW intelligent high‑position fully automatic production line is composed of several system components, including the batching and mixing system, the pre‑forming system, the high‑position transfer and curing system, the brick‑sorting and stacking system, and the automatic packaging system. It produces various concrete products such as ordinary concrete blocks, permeable bricks specially designed for sponge cities, high‑value imitation stone PC bricks, and curb stones for municipal use. By adjusting the mix proportions, it can utilize construction waste, slag, fly ash, and other by‑products to replace conventional sand and gravel as the main raw materials for manufacturing these products.

This fully automatic production line adopts a three‑dimensional closed-loop production process design. The entire line consists of computers, various sensors, electromechanical devices, hydraulic systems, and numerous mechanical components. The whole production process is controlled by computers and carried out through mechanical automation. The high‑position transfer and curing system employs a three‑dimensional layered automatic lifting and lowering platform, a high‑position mother‑and‑child shuttle vehicle for transport, and a three‑dimensional curing kiln. Freshly made wet bricks, still on their pallets, are lifted layer by layer by the lifting platform, then transferred by the high‑position shuttle vehicle to designated kiln chambers for curing. Meanwhile, the cured dry bricks are transported out and fed into the unloading platform, where they are sequentially lowered onto the conveyor belt of the stacking system for sorting, coding, and pricing before being sent to the next stage of processing.

The brick surface and the pallet are separated to prevent damage to the bricks. This setup is particularly suitable for producing pavement permeable bricks, imitation stone PC bricks, and thin‑walled insulation blocks that demand high surface quality.

Configuration Table:

Selling Points:

Intelligent unmanned operation; worry-free PLC centralized control throughout the line; fully automated processes from batching to forming, stacking, curing, and packaging; minimal staffing required, stable and reliable performance.

High efficiency and productivity, faster return on investment; smooth high‑position workflow with a steady rhythm, improving efficiency by over 40%, enabling continuous high output at lower unit costs.

Patented self‑reserved hole stacking technology significantly reduces labor; automatically reserves forklift holes, eliminating manual unstacking, cutting labor by 80% while minimizing breakage and speeding up transportation.

Multi‑purpose machine, green and energy‑saving, adaptable to all brick types with quick changeovers; low noise, low consumption, environmentally compliant, and requiring less factory space.

Target Customer Groups:

Medium and large brick manufacturers seeking higher productivity, stability, and intelligent upgrades.

New smart brick factories or prefabricated building material bases—planned from the ground up in one step.

Traditional brick factories undergoing transformation and upgrading—addressing environmental compliance, reducing manpower while increasing efficiency, and expanding product quality and capacity.

Enterprises engaged in comprehensive solid waste utilization—producing bricks from construction debris, coal gangue, and tailings.

Overseas engineering firms and building material investors—particularly in Southeast Asia, the Middle East, Africa, and other Belt and Road markets.

Application Scenarios: Suitable for constructing new smart brick factories from scratch, upgrading traditional brick plants with intelligent technologies, scaling up solid waste‑to‑brick production, and supporting continuous operations at high‑standard prefabricated building material bases.

Addressing Pain Points:

Difficulties in recruiting workers and high labor costs: Fully intelligent unmanned operation drastically cuts labor needs, completely freeing factories from reliance on human resources.

Low production capacity and unstable efficiency: A smooth high‑position workflow ensures continuous high output, resolving bottlenecks in traditional production lines.

Manual stacking leading to high breakage rates and slow transportation: Patented self‑reserved hole stacking eliminates manual unstacking, reducing breakage and accelerating handling.

Non‑compliant environmental standards, large land footprint, and challenging maintenance: Low noise, low energy consumption, compact layout, stable operation, and reduced after-sales pressure.

Value delivered to customers: Significant cost reduction and efficiency gains, stable high productivity, hassle‑free compliance, rapid return on investment—enabling brick factories to truly achieve intelligent, efficient, and long‑term profitability.

Frequently Asked Questions (FAQ):

Q1: What types of bricks can the QSGW high‑position fully automatic production line produce?

A: It can manufacture ordinary concrete blocks, permeable bricks for sponge cities, imitation stone PC bricks, municipal curbs, thin‑walled insulation blocks, and other full‑range concrete products—all in one machine, with quick mold changes for flexible production.

Q2: Does the equipment support producing bricks from solid waste materials?

A: Yes, by adjusting raw material ratios, it can use construction waste, slag, fly ash, and other solid wastes to replace traditional sand and gravel, achieving green, recycled brick production that’s both cost‑effective and environmentally compliant.

Q3: What advantages does high‑position three‑dimensional curing offer compared to traditional curing methods?

A: It employs a layered isolation curing process, keeping the brick surface separate from the pallet to prevent compression‑related breakage—especially ideal for producing high‑end specialty bricks. At the same time, its three‑dimensional layout greatly saves factory floor space, maximizing space utilization.

Q4: What practical value does the self‑reserved hole stacking technology provide?

A: It automatically leaves openings for forklifts, eliminating the need for manual unstacking and reshaping. This directly facilitates forklift transport and loading, reducing labor by 80% while also lowering finished product breakage rates and boosting shipping efficiency.

Q5: How automated is the entire production line, and how much manpower is required?

A: From batching to packaging, the entire process runs intelligently under PLC control. With minimal on‑site supervision, mass production can be achieved, dramatically reducing reliance on human labor and associated costs.

Q6: Can older brick factories be retrofitted to accommodate this production line?

A: With its compact layout and strong adaptability, the equipment fits well with technological upgrades in traditional old brick factories. No large‑scale infrastructure is needed, making installation fast and retrofitting costs low.