QSGW Intelligent High-Position Fully Automatic Production Line

Detailed Description: The QSGW intelligent high‑position fully automatic production line is composed of integrated systems, including the batching and mixing system, precast forming system, high‑position transfer and curing system, brick sorting and stacking system, and automatic packaging system. It produces various concrete products such as ordinary concrete blocks, permeable bricks specially designed for sponge cities, high‑value imitation stone PC bricks, and curb stones for municipal use. By adjusting the mix proportions, it can utilize construction waste, slag, fly ash, and other by‑products to replace conventional sand and gravel as the primary raw materials for manufacturing these products.

This fully automatic production line adopts a three‑dimensional closed-loop production process design. The entire line consists of computers, various sensors, electromechanical components, hydraulic systems, and numerous mechanical parts. The whole production process is controlled by computers and carried out through mechanical automation. The high‑position transfer and curing system features a three‑dimensional layered automatic lifting and lowering platform, a high‑position mother‑and‑child shuttle vehicle for transport, and a three‑dimensional curing kiln. Freshly made wet bricks, still on their molds, are lifted layer by layer by the lifting platform, then transferred to designated kiln chambers by the high‑position shuttle vehicle for curing. Meanwhile, the cured dry bricks are conveyed out and fed into the stacking machine, where they are individually placed onto pallets according to the sorting and coding system before being sent to the next stage of processing.

The brick surface and the supporting pallet are separated to prevent damage to the bricks. This setup is particularly suitable for producing pavement permeable bricks, imitation stone PC bricks, and thin‑walled insulation blocks that demand high surface quality.

Configuration Table:

Selling Points:

• Smart unmanned operation: Fully automated throughout the line with PLC centralized control, covering batching → forming → stacking → curing → packaging, requiring minimal staffing and ensuring stable, reliable performance.
• High efficiency and productivity: Faster payback thanks to smooth, high‑speed operations; efficiency improved by over 40%, enabling continuous high output at lower unit costs.
• Patented self‑reserved hole stacking technology: Significantly reduces labor needs by automatically reserving forklift access holes, eliminating manual unstacking, cutting labor by 80% while minimizing breakage and speeding up transportation.
• Multi‑purpose, green and energy‑efficient: Adaptable to all brick types with quick changeovers; low noise, low consumption, environmentally compliant, and more space‑efficient in plant layout.

Target Customer Groups:

Medium and large brick manufacturers seeking higher productivity, stability, and intelligent upgrades.

New smart brick factories or prefabricated building material bases (whole‑plant planning, ready‑to‑go solutions).

Traditional brick factories undergoing transformation and upgrading (environmental compliance, workforce reduction, efficiency gains, quality improvement, and capacity expansion).

Enterprises engaged in comprehensive solid waste utilization (producing bricks from construction debris, coal gangue, and tailings).

Overseas engineering firms and building material investors targeting markets along the Belt and Road Initiative, such as Southeast Asia, the Middle East, and Africa.

Application Scenarios: Suitable for constructing new smart brick factories, upgrading traditional brick plants to smart facilities, scaling up solid waste‑based brick production, and establishing standardized, continuous production lines for prefabricated building materials.

Addressing Key Pain Points:

Difficulties in recruiting workers and high labor costs: Full‑line smart unmanned operation drastically cuts labor requirements, completely freeing factories from reliance on human labor.

Low productivity and unstable efficiency: Smooth, high‑speed operations at elevated positions enable continuous high output, resolving bottlenecks in traditional production lines.

Manual stacking leading to high breakage and slow handling: Patented self‑reserved hole stacking eliminates manual unstacking, reducing breakage and accelerating transport.

Non‑compliant environmental standards, large land footprint, and challenging maintenance: Low noise, low energy consumption, compact layout, stable operation, and reduced after‑sales service burden.

Value Delivered to Customers: Dramatically lowers costs, boosts efficiency, ensures stable high output, simplifies compliance, accelerates payback, and helps brick factories achieve true smart, efficient, and long‑term profitability.