Dry-mix mortar production line

Product Overview:

The HGF series products are environmentally friendly dry-mix mortar production equipment developed based on advanced domestic technologies. They come in various specifications and structural designs, with capacities ranging from 20 to 60 tons per hour. Customized solutions are provided according to customers’ production requirements, site layouts, and investment scales. Additionally, we offer market analysis for dry-mix mortars, laboratory technical guidance, and post-commissioning production application support, delivering the most optimal and cost-effective solutions and services.

Performance Advantages:

1. High Efficiency: The main machine employs a highly efficient mixer that thoroughly disperses materials with no dead zones. A large-opening discharge device ensures rapid unloading. A high-speed cutting blade mounted on one side of the single-axis mixing drum can break up sticky materials.

2. High Environmental Protection: Featuring a fully enclosed structure, material conveying and mixing take place within sealed spaces. Each dust-generating point is equipped with different types of dust collectors for individual filtration, effectively controlling dust emissions.

Process Flow Diagram

1. Efficient and Rational Dry Sand Screening System:

A multi-layer screening system designed specifically for different material products, with optimized combinations of screen vibration direction and inclination angle tailored to screening types and production volumes. With ample screen surface area, this ensures high screening efficiency. The vibrating screens utilize well-known domestic brands, offering reliable performance and easy maintenance.

2. Precise and Stable Weighing System:

The weighing system adopts a pressure-type sensor design, utilizing internationally renowned modular sensor units and analog signal input processed by PLC. The precise design of the weighing center, combined with a fully breathable flexible connection interface, ensures measurement accuracy throughout the production process.

3. Excellent Mixing Performance

Plow-blade mortar mixing main machine: Under the action of the plow blades, materials undergo convective motion along the cylinder wall; as they pass through the high-speed rotating cutting blades, they are thoroughly dispersed, achieving uniform mixing in a short time.

Zero-gravity mortar mixing main machine: Within the horizontal cylinder, two stirring shafts rotate at equal speeds in opposite directions. Blades specially arranged at specific angles ensure radial, circumferential, and axial dispersion of materials, creating a composite circulation that achieves uniform mixing in an extremely short time.
Adaptability to Production Materials and Application Scenarios

Capable of producing all categories of dry powder building materials, including masonry mortar, plastering mortar, bonding mortar, floor mortar, and specialized waterproof dry-mix mortars. Widely used in mortar manufacturing plants, prefabricated building material factories, municipal construction material processing facilities, and specialized dry-powder material production zones within industrial parks.

FAQ

Q1: What is the capacity range of the HGF dry-mix mortar production line?

A: Standard models have a capacity of 20–60 t/h, with custom capacity options available to meet specific plant construction needs.

Q2: How many types of mixing main machines are available for selection?

A: Two main machine types are supported—plow-blade mixer and zero-gravity mixer—allowing adaptation to different mortar formulations.

Q3: How effective is the environmental dust control of this production line?

A: With a fully enclosed production structure and independent dust collection at each dust-generating point, dust emissions are effectively controlled, ensuring compliant and environmentally friendly production.

Q4: Is the equipment’s weighing and batching accuracy stable?

A: Equipped with imported sensor modules and PLC-based intelligent metering, coupled with a shock-absorbing flexible connection structure, batching and weighing remain precise and stable.

Q5: Does the manufacturer provide technical support for plant construction formulas?

A: Comprehensive technical assistance is offered, including market analysis, laboratory formulation development, commissioning processes, and on-site operation and maintenance, enabling turnkey plant construction.